Fully Integrated Automated Printer Ingredient Production System
Complete servo-driven, PLC-controlled production automation line built 2021–2022 by Optimation Technology Inc.
Includes FEMC rotary indexer (model 71-2755-65-X), multiple Mitsubishi servo motors (HG-JR734K, HG-JR2034B), ConeDrive 60:1 gearbox (W038060.LSCS01MGKCJW), Končar brake motor (5.5AZHK80V4), Bosch Rexroth CKR linear actuators (CKR-145-NN-FD, CKR-110-NN-FD), SMC CC-Link IE pneumatic control modules, IMI Norgren regulators, fully integrated tray destacker/transfer system, custom stainless frames and tooling, high-precision mechanical assemblies, complete wiring, safety systems, and automation controls. Engineered for our proprietary printing process; includes all engineering documentation from Optimation (MSA, proposals, PCN, safety assessment). Clean condition, low hours. Condition: Excellent. Comprehensive, custom-engineered automated production system designed and built by Optimation Technology Inc. for our proprietary printed ingredient delivery platform.
System integrates precision servo motion control, multi-axis robotic handling, rotary indexing, automated curing tray management, pneumatic actuation, PLC-driven synchronization, and stainless-steel hygienic mechanical assemblies. Built to support high-throughput production with validated safety controls, commercial-grade reliability, and seamless integration of downstream modules.
System includes (but is not limited to):
MAIN AUTOMATION & INDEXING PLATFORM
Custom FEMC Rotary Indexer Assembly
Model: 71-2755-65-X, Serial: 8839, Date: May 2021
Heavy-duty stainless-steel fabricated frame
Precision rotary indexing table with multi-position tooling cutouts
Integrated safety guarding, lift assemblies, structural supports
High-stability, welded and machined construction
SERVO MOTORS & ACTUATION (MITSUBISHI ELECTRIC)
Multiple Mitsubishi servo motors throughout the system including:
HG-JR734K — 0.75 kW, 3AC 180 V, 2.8 A, 3000 rpm, IP67
HG-JR2034B — 2.0 kW, 3AC 266 V, 5.4 A, 3000 rpm, IP67
Additional Mitsubishi servos installed on pick & place modules, tray handling systems, and movement gantries
GEARBOXES & MECHANICAL POWER TRANSMISSION
ConeDrive Gearbox Assembly
Model: W038060.LSCS01MGKCJW
Ratio: 60:1, Lubrication: AGMA 7S, Serial: 21672050-100-1
High-precision worm gear reducer for main index drive
Končar Brake Motor
Model: 5.5AZHK80V4, 5.5 HP with DC24V brake
Ratings: 230/400V (50 Hz), 270/480V (60 Hz), 1630 rpm
LINEAR ACTUATION (BOSCH REXROTH)
Two major Rexroth CKR units integrated for linear motion control:
R030605000 | CKR-145-NN-FD: Heavy-duty servo-driven linear module
R021CR4132 | CKR-110-NN-FD: High-precision linear actuator
Both include compact rail systems, high-accuracy ball screws, and servo coupling interfaces.
PNEUMATICS AND CONTROL DISTRIBUTION (SMC, NORGREN, CUSTOM)
SMC CC-Link IE Field I/O modules for distributed valve and sensor communication
SMC air valves, regulators, and safety shutoff manifolds
IMI Norgren air preparation assemblies
Multi-zone vacuum and pneumatic pick-and-place systems
Custom compressed-air manifolds with quick-disconnects
All integrated within stainless cable trays and protected routing channels
CUSTOM TOOLING, FIXTURES & TRAY MANAGEMENT SUBSYSTEM
Automated curing tray destacker, transfer system, and loading arms
Multiple stainless-steel curing trays (as per Optimation proposal)
Servo-driven tray transport rails, actuators, and alignment modules
Pneumatic actuated clamps, stops, sensors
Custom downstream conveyor interfaces
WIRING, ELECTRICAL & CONTROL SYSTEM
Fully integrated system designed per Optimation engineering drawings
Industrial PLC-based control structure with distributed servo amplifiers
Multi-axis motion synchronized across index table, pick and place units, and tray handling
Industrial safety architecture, interlock circuits, and E-stop network (per Safety Assessment)
Networked communication system for all servo drives, I/O modules, sensors, and pneumatics
Stainless electrical enclosures with sealed cable entry and industrial connectors
All cabling routed via aluminum extrusion raceways and under-table harnessing
MECHANICAL ASSEMBLIES (MULTIPLE CUSTOM MODULES)
Stainless-steel structural frames and supports
Tooling nests and precision alignment fixturing
Modular process heads allowing changeover
High-strength aluminum machine body components
Integrated waste/purge capture
Access platforms and maintenance points
BUILD DOCUMENTATION & ENGINEERING (INCLUDED)
Optimation Master Services Agreement
Detailed engineering proposals:
M19-1176.00 (main automation)
M19-1176.08 Rev.1, M19-1176.09 Rev.1 (enhancements & redesigns)
M19-1176.11 (curing tray fabrication)
Process Control Narratives (PCN 9/20/22)
Machine Safety Assessment documentation
OVERALL SYSTEM NOTES
Custom-engineered from the ground up for our patented printing process
Turnkey automated handling from material input → indexing → curing tray loading
Clean, climate-controlled facility environment
Low-hour system
Designed for commercial food-grade production and high-repeatability motion
Additional Prep Fees May Apply
